Industrial Tank Monitoring Prototype | IoT System by xEng

Project Overview

xEng has developed a functional IoT monitoring prototype designed to provide real-time visibility into industrial tank parameters. This end-to-end system demonstrates our capability to integrate hardware sensors with cloud-based visualization, creating a foundation for smart industrial monitoring solutions.

Key Features

Reliable Sensor Hardware

• ESP32-based monitoring nodes capable of tracking multiple parameters including:
  • Liquid level
  • Temperature
  • Additional sensor inputs
• Robust enclosure designs suitable for industrial environments
• Flexible power options including long-term battery operation

Efficient Data Pipeline

• Real-time data streaming from sensor to web interface
• MQTT protocol implementation for reliable message delivery
• Local data processing at the edge for reliability
• Data validation to ensure measurement accuracy

Intuitive Visualization Dashboard

• Interactive React-based interface featuring:
  • Real-time tank level visualization
  • Historical trend displays
  • Configurable alert thresholds
• Responsive design accessible on desktop and mobile devices
• User authentication system for secure access

Technical Implementation

Hardware Stack

1. ESP32 Microcontroller:

   • Dual-core processing capability
   • WiFi connectivity for data transmission
   • Low-power operation modes

2. Industrial-Grade Sensors:

   • Ultrasonic distance measurement
   • Temperature sensing
   • Expandable for additional parameters

Software Architecture

• Node.js Backend:

  • MQTT broker integration
  • Time-series data storage
  • Alert notification system

• React Frontend:

  • Real-time data visualization
  • Responsive user interface
  • Secure user authentication

Potential Applications

Industrial Monitoring

• Remote monitoring of storage tanks
• Level and temperature tracking
• Early alerting for abnormal conditions

Facility Management

• Water tank level monitoring
• Chemical storage condition tracking
• Bulk material inventory management

Prototype Capabilities

▸ Real-time remote monitoring reducing manual checks
▸ Historical data analysis for trend identification
▸ Configurable alert system for proactive maintenance
▸ Scalable architecture for future expansion

Our Approach to Industrial IoT

This prototype demonstrates xEng’s practical approach to industrial digitalization:

• End-to-End Development: From hardware integration to web visualization
• Modern Technology Stack: Using proven, scalable technologies
• User-Focused Design: Creating interfaces that provide real value
• Algerian Context: Building solutions that work in local industrial environments

We’re proving that reliable, affordable IoT solutions can be built locally to help Algerian industries improve efficiency and reduce operational costs.